In-Line Ultrasonic Welder/Staker

Part of the Elite Toothbrush Project, the Ultrasonic Welder Staker allowed components to be ultrasonically staked or welded in line.

The common element was a rigid multi-adjustable mounting system for the ultrasonic welder, which allowed the unit to be accurately aligned relative to the assembly line.  This system included precision slides, adjustment screws and on-board displacement gauges.

Depending on the process, each cell also included custom tooling to support the workpiece during welding or staking.