In-Line Ultrasonic Welder/Staker

Part of the Elite Toothbrush Project, the Ultrasonic Welder Staker allowed components to be ultrasonically staked or welded in line.


The common element was a rigid multi-adjustable mounting system for the ultrasonic welder, which allowed the unit to be accurately aligned relative to the assembly line.  This system included precision slides, adjustment screws and on-board displacement gauges.


Depending on the process, each cell also included custom tooling to support the workpiece during welding or staking.


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